MV-X10 Single Knife Outsert Systems
For high volume folding of small outserts. Ideal starter system.
Please click on the icons to reveal the features of this machine.
A - Features
FL2 FLAT-PILE FEEDER
has a pile height of 23-5/8" (60 cm) and feeds sheet up to 33-3/8" (85 cm) long. Sheets are lifted by the rear separating feed system and transferred toward the folder by the drum suction wheel in the infeed section. A caliper-set mechanical double-sheet detector stops the feeder when a miss-feed occurs.
B - Features
MSC106 PREDETERMINED COUNTER
displays readouts of total and batch counts and the current production speed by digital tachometer. It swivels for operator convenience.
C - Features
STATION I—GUK FA45 FOLDER
is easy to set up with quick caliper-set rollers made of steel with polyurethane, and zero-makeready plates, which are set with a simple turn of an adjustment dial. It may have 8 to 18 plates.
Optional Station I folders: GUK FA35/FA43 Folders, or a GUK FA73 Folder (see Description}.
D - Features
STATION II—GUK FA35/4 FOLDER
has 4 plates that have narrowly-spaced ribs for handling thick folds on small leaflets and narrowly-spaced alignment rollers for consistent transfer of leaflets.
E - Features
TRANSFER UNIT
aids in transferring folded sheets from Station I to Station II, increasing the accuracy of folding small pieces.
F - Features
HMI CONTROL PANEL (left)
The operation of the PLC controlled G&K—Vijuk Outsert Section, consisting of a knife folder and vertical-stack delivery, is through a the touchscreen HMI controller.
BAUMER hhs® CONTROLLER controls the glue process,
G - Features
KNIFE FOLDING UNIT,
driven by a servo motor, is technologically advanced for efficient and accurate high-speed outsert production.
H - Features
MV-X10 VERTICAL-STACK DELIVERY,
designed specifically for the outsert section, delivers the outserts upright for easy, orderly collecting and packing.
I - Features
VERTICAL-STACKING DELIVERY UNIT
Improved to handle the speed and greater number of panels, the VERTICAL-STACKING DELIVERY UNIT stacks the folded outserts upright for easy, orderly collection.
• An air-activated batch kicker staggers pieces to mark batches.
- Description
Exclusively G&K-Vijuk´s
- G&K-Vijuk patented outsert systems are for the production of RTA (right-turn-angle) cross-folded outserts. Outserts, which have become the standard for providing information in the pharmaceutical industry, are leaflets that are folded to a small size and secured to form closed leaflets which will not spring open during packaging operations or while affixed directly onto product containers.
Especially designed for you and your customers
MV-X10 Outsert Systems are basic, economically-priced, single-knife models designed for highly-efficient and accurate high-volume production of small inserts and outserts.
- They are an ideal, cost-effective way to branch out into folding small outserts.
- They are a cost effective way to free up larger outsert systems if a good part your customer's needs are for smaller outserts.
Tailored to fit your needs…
- All components for outsert systems are designed to handle light-weight stock for pharmaceutical and miniature leaflet folding.
- Station I options are:
- GUK FA36/45 Folders—14-3/16" (36 cm) or 17-3/4" (45 cm) wide format with 2 to 8 plates.
- GUK FA53 Folder—20-3/4" (53 cm) wide format with 8 to 18 plates.
- GUK FA73 Folder—28-3/4" (73 cm) wide format with 12 plates.
- Station II is a 4-plate GUK Folder modified with special folding rollers, plates, and pressure roller to handle the thick, small-size leaflets.
- The FL2 Flat-Pile Feeder is standard. The continuous-load R6 Round-Pile Feeder or FL3 Flat-Pile Feeder are available, depending on your needs (see Feeders).
- Depending on the primary folder and number of plates, MV-X10 Outsert Systems fold outserts with up to 110 panels, as small as 1-1/ 8" x 1-1/ 8" (29 x 29 mm).
Basics…
The basic system does not come with water scoring. It is optional.
- MV-X10+ OUTSERT SYSTEMS include a pressing unit for folding flatter, more compact outserts. Compact outserts are easier to handle manually and mechanically—and present advantageous options in packaging.
- MV-x10 and MV-X10+ Outsert Systems can not be expanded. (See other MV Outserts Systems that are modular and can be expanded.)
For more information, fill out the information request form. - Special Features
Special Features
"Intelligent" self-teaching jam detection…
The ELECTRONIC JAM DETECTING SENSOR (1), one of many on the outsert system, is part of “intelligent” self-teaching jam detection. Sensors throughout the system record the timing of sheet passage. If product does not arrive at a sensor point in the proper time, the operation preceding that point will shut down to prevent further jamming and minimize downtime.
Continuous Production…
FA53 FOLDER DOUBLE-SHEET EJECTION SYSTEM
When the Double-Sheet Detector (1) sheets or a miss-feed,…-
-
-
-
-
…it activates the pneumatic cylinders (2) that open the gate (3) through which double sheets are ejected before they reach the folder. Production continues uninterrupted. (FA73 Folders have a similar ejection system.)
-
-
Accurately folded outserts…
-
FOLD-LENGTH MONITORS, one concealed above the exit rollers on Station I and one mounted beneath the exit rollers on Station II, measure product coming through and stop the machine when the folded length is incorrect.
- Feeders
Feeders
R6 Round-Pile Feeder
- The continuous-load ROUND-PILE FEEDER is for feeding longer-size sheets up to 56-5/8" (144 cm) long.
- The TOP SUCTION WHEEL (1) shielded by a safety cover, aided by air blasts from front and two sides (2), transfers sheets to the register table.
- The ELECTRONIC DOUBLE-SHEET DETECTOR (3).
FL2 Flat-Pile Feeder
- Suction heads lift the sheets at the REAR SEPARATING FEED SYSTEM (1). Air blasts aerate and separate the sheets making it possibleto feed long difficult-to-handle sheets.
- A DRUM SUCTION INFEED WHEEL (2), shielded by a safety cover, transfers the paper onto the registration table toward the folding rollers.
- A caliper-set double-sheet detector stops the feeder when miss-feeds occur.
- Optional side air blasts aid in the consistent transfer of sheets.
- The rear separating feed system lifts up and out of the way for easy loading.
FL3 Flat-Pile Feeder
- Feeds sheets up to 40-7/8" (104 cm) in length. Its maximum pile height is 27-1/2" (70 cm).
- REAR SUCTION HEADS (1) on the FL3 lift sheets with the aid of air blasts while the TOP SUCTION WHEEL (2), shielded by a safety cover, transfers them to the anti-static alignment table leading to Station II.
- The ELECTRONIC DOUBLE-SHEET DETECTOR (3).
- Accessories
Accessories
Baumer hhs® Xcam Camera… - Gives you content-quality assurance.
- Makes independent top and bottom readings.
- Blank sheet or missing data detection.
- Barcode reading.
- Job recall.
Glue Verification System - Ensures all outserts are properly secured.
- Gluing is performed on-the-fly in the knife in-feed area.
- When programmed for 100% verification, and the scanners do not see glue on the outserts, the feeder will be turned off to stop production for manual removal of incomplete outserts.
- When the station is used in conjunction with the G&K–Vijuk TTM, CTM or CM Station, the non-glued outserts will be ejected automatically through the station while production continues uninterrupted.
UM90 Turn Station - Modular station for optimal use of your produciton area.
- Easy integration without tools
- Footprint reduction of up to 40% or 222 sq. ft. (20 sq. m).
For more information, fill out the information request form.
- Specifications
Specifications
G&K-VIJUK MV-X10 OUTSERT SYSTEM SPECIFICATIONS*
MODEL
MV-X10
Number of Plates Station I
8-12
Number of Plates Station II
4
FA36 / FL2 Starting sizes (WxL)
Max sheet
14-3/16" x 33-3/8" (360 x 850)
Min sheet
4" x 5-3/4" (105 x 145)
FA45 / FL2 Starting sizes (WxL)
Max sheet
17-3/4" x 33-3/8" (450 x 850)
Min sheet
4" x 5-3/4" (105 x 145)
FA53 / R6 Starting sizes (WxL)
Max sheet
20-3/4" x 56-5/8" (530 x 1440)
Min sheet
6-3/8" x 6-3/8" (160 x 160)
FA53 / FL3 Starting sizes (WxL)
Max sheet
20-3/4" x 40-7/8" (530 x 1040)
Min sheet
6" x 7-1/2" (150 x190)
FA73 / R6 Starting sizes (WxL)
Max sheet
28-3/4" x 56-5/8" (730 x 1440)
Min sheet
6-3/8" x 8-3/8" (160 x 210)
FA73 / FL3 Starting sizes (WxL)
Max sheet
28-3/4" 40-7/8" (730 x 1040)
Min sheet
6" x 7-1/2" (150 x 190)
Finished leaflet (WxH)
Min sizes
1-1/8" x 1-1/8" (29 x 29)
-
2" x 1" (50 x 25)
Max size
6" x 3" (152 x 76)
Number of panels
Max
110**
FL2 Feeder pile height
Max
23-5/8" (60)
FL3 Feeder pile height
Max
27-1/2" (70)
Cycling speed
Max
14,000 cycles/hour***
Electrical
220V, 3ø, 60 cycle
400V, 3ø, 60 cycle* All specifications are based on using 27# paper with the grain running parallel with Station II folds.
Measurements in parentheses are in millimeters.
** The maximum number of panels is determined by the number of plates in the primary folder.
*** Production speed depends on the finished folded size and number of panels.
- Brochure
Downloads
Download Brochure