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G&K–Vijuk MV-Single Knife Outsert System

Folds outserts with up to 110 panels.

 

Please click on the icons to reveal the features of this machine.

A - Features

STATION I—GUK FA53 FOLDER 

is easy to set up with quick caliper-set rollers made of steel with polyurethane, and zero-makeready plates, which are set with a simple turn of an ADJUSTMENT DIAL. It may have 8 to 18 plates. 

 

Optional Station I folders: GUK FA35/FA43 Folders, or a GUK FA73 Folder (see Description}.

 

 

B - Features

STATION II

is a 4-plate GUK Folder modified with special folding rollers, plates, and pressure roller to handle the thick, small-size leaflets.

C - Features

R6 ROUND-PILE FEEDER is standard.

The FL3 Flat-Pile Feeder is an option.

 

(See Feeders.)

D - Features

PRODUCTION CONTROLLERS

 

The touchscreen L4 CONTROLLER (right) is for setting production speed; total, batch, and production counts; parameters for the double-sheet ejection system; and sheet and fold lengths for various monitoring devices.

 

The touchscreen BAUMER hhs® CONTROLLER (left) controls the water scoring.

 

The M4 REMOTE CONTROL UNIT (below) allows operation of the system from a Station II location.

E - Features

ZWT53/2 TRANSFER UNIT 

 

 

The variable-speed transfer unit transports the paper from Station I to Station II.

• Has independent speed control.
• Ensures accurate paper registration.

 

 

 

 

F - Features

CONTROL PANEL (HMI)   

 

 

The touch-screen, color-graphical controller (left) controls all the functions of the G&K-Vijuk Outsert Section—the knife folder, pressing unit, and vertical stacker—controlling speed, alignment, counts, and jam detection.

 

The Baumer hhs® Controller (right) controls the glue process.

G - Features

KNIFE FOLDING UNIT 

The Knife Unit is technologically advanced for efficient and accurate high-speed outsert production, with added safety features.  

• For easy setup, DIGITAL DIALS provide quick references for new and repeat jobs.

• Gluing is integrated for efficiency.

• The exit belt shaft is spring loaded to accommodate different thicknesses for consistent, dependable delivery of outserts.

 

 

 

H - Features

PRESSING UNIT 

The heavy-duty pressing unit compresses the folded outserts as they leave the knife folding unit, resulting in very compact outserts. 

• Compact outserts are easier to handle manually and mechanically—and present advantageous options in packaging.
• Compact outserts will give you savings in storage, shipping, and packaging.

 

I - Features

VERTICAL-STACKING DELIVERY UNIT

 

Improved to handle the speed and greater number of panels, it stacks the folded outserts in an upright fashion for easy, orderly collection.
• An air-activated batch kicker staggers pieces to mark batches.

  • Description

    Exclusively G&K-Vijuk´s

    • G&K-Vijuk patented outsert systems are for the production of RTA (right-turn-angle) cross-folded outserts. Outserts, which have become the standard for providing information in the pharmaceutical industry, are leaflets that are folded to a small size and secured to form closed leaflets which will not spring open during packaging operations or while affixed directly onto product containers.

     

    Advantages for you and your customers

    • The MV-11 Single Knife System is great for folding small outserts and is a good first step into outsert folding.
    • It fold outserts with up to 110 panels as small as 1-1/ 8" x 1-1/ 8", but is expandable into a Double Knife or Triple Knife System with the addition of knife and pressing units.
    • G&K-Vijuk Outsert Systems are known for high-compression leaflet folding along with precise gluing, which results in very compact outserts that are easier to handle manually and mechanically—and give advantageous options in packaging. 

     

    Tailored to fit your needs...

    • Components for outsert systems are designed to handle light-weight stock for pharmaceutical and miniature leaflet folding.
    • Station I options are:

    • Station II is a 4-plate GUK Folder modified with special folding rollers, plates, and pressure roller to handle the thick, small-size leaflets.
    • The R6 Round-Pile Feeder is standard. The FL2 or FL3 Flat-Pile Feeder are available, depending on your needs (see Feeders). 

     

    Modular design gives you production flexibility and efficiency

    • See Special Features for advanced production efficiency.
    • If your customer needs change, the MV-11 Single Knife System can be upgraded to an MV-11 Double Knife System or an MV-11 Triple Knife System with the addition of knife units and pressing units.
    • MV Outsert Systems can be configured as required. 
    • Optional Accessories and Equipment are available for optimizing production or adding applications.



    For more information, fill out the information request form.

  • Special Features

    Special Features

    "Intelligent" self-teaching jam detection…

     

    The ELECTRONIC JAM DETECTING SENSOR (1), one of many on the outsert system, is part of “intelligent” self-teaching jam detection. Sensors throughout the system record the timing of sheet passage. If product does not arrive at a sensor point in the proper time, the operation preceding that point will shut down to prevent further jamming and minimize downtime.

     

     

    Continuous Production…

     

    FA53 FOLDER DOUBLE-SHEET EJECTION SYSTEM
    When the Double-Sheet Detector (1) sheets or a miss-feed,…

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    …it activates the pneumatic cylinders (2) that open the gate (3) through which double sheets are ejected before they reach the folder. Production continues uninterrupted. (FA73 Folders have a similar ejection system.)

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    Compact outserts…

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    WATER SCORING (4), combined with rotary scoring, brings about accurate, tight folds.

     

    Accurately folded outserts…

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    FOLD-LENGTH MONITORS, one concealed above the exit rollers on Station I and one mounted beneath the exit rollers on Station II, measure product coming through and stop the machine when the folded length is incorrect. 

  • Feeders

    Feeders

     

     

       

    R6 Round-Pile Feeder

    • The continuous-load ROUND-PILE FEEDER is for feeding longer-size sheets up to 56-5/8" (144 cm) long. 

     

     

     

     

     

     

    • The TOP SUCTION WHEEL (1) shielded by a safety cover, aided by air blasts from front and two sides (2), transfers sheets to the register table.
    • The ELECTRONIC DOUBLE-SHEET DETECTOR (3).

     

     

     

    FL3 Flat-Pile Feeder

    • Feeds sheets up to 40-7/8" (104 cm) in length. Its maximum pile height is 27-1/2" (70 cm).

       

       

       

       

       

       

       

       

       

       

       

       

      • REAR SUCTION HEADS (1) on the FL3 lift sheets with the aid of air blasts while the TOP SUCTION WHEEL (2), shielded by a safety cover, transfers them to the anti-static alignment table leading to Station II. 
      • The ELECTRONIC DOUBLE-SHEET DETECTOR (3).

       

       

    • Optional Accessories & Equipment

      Accessories

      Baumer hhs® Xcam Camera… 
      • Gives you content-quality assurance.
      • Makes independent top and bottom readings.
      • Blank sheet or missing data detection.
      • Barcode reading.
      • Job recall.
      Glue Verification System
      • Ensures all outserts are properly secured.
      • Gluing is performed on-the-fly in the knife in-feed area.
      • When programmed for 100% verification, and the scanners do not see glue on the outserts, the feeder will be turned off to stop production for manual removal of incomplete outserts.
      • When the station is used in conjunction with the G&K–Vijuk TTM, CTM or CM Station, the non-glued outserts will be ejected automatically through the station while production continues uninterrupted.
      UM90 Turn Station
      • Modular station for optimal use of your produciton area.
      • Easy integration without tools
      • Footprint reduction of up to 40% or 222 sq. ft. (20 sq. m).
      •   
      See Flier

       

      For more information, fill out the information request form.

      Supplementary Equipment

      G&K–Vijuk PPM Auto Stacker
      • Automate collection and packing of outserts to save time and labor costs.
      FA53 Folder touch-screen controllers…
      (1) The hhs® CONTROLLER controls water scoring and glue application.
      (2) The L4 CONTROL UNIT is used for setting up production speed; total, batch, and production counts; the double-sheet ejection system; and recording the sheet and fold lengths for the various monitoring devices.
      • Programmed jobs can be stored for recall.
      Quick setup on the FA53...
      (1) Quick caliper-set rollers.
      • Zero-makeready plates.

      (2) Folding length is set by digital dials.

       

      • Computerized Auto Fold-Plate Setting is available.
      (3) Safety Cover with electronic interlocking switch for safe operation.

       

       

      FA53 Folder double-sheet ejection system…

      Production is not interrupted when double sheets are fed. The DOUBLE-SHEET DETECTOR

      (1) activates the air-opening cylinders

      (2) that open the gate

      (3) through which double sheets are ejected before they reach the folder. The system is not stopped.

       

       

       

       

       

       

       

      Water scoring…
      • Accurate, tight folds are accomplished with the combination of water scoring (1) and rotary scoring.

       

       

       

    • Specifications

      Specifications

      G&K-VIJUK MV-11 SINGLE KNIFE OUTSERT SYSTEM SPECIFICATIONS*

      MODELMV-11 SINGLE KNIFE UNIT

      Beginning size (W x L) GUK FA43** 

      		Max sheet

       13-3⁄4" x  56-5⁄8" (350 x 1440)

      Min sheet

      8" x 8" (204 x 204)

      Beginning size (W x L) GUK FA53** 

      		Max sheet

       20-3⁄4" x 56-5/8" (527 x 1440)

      Min sheet6-3/8" x 6-3/8" (160 x 160)

      Finished leaflet (W x L) 

       

      		Min sizes1-1⁄8" x 1-1⁄8"(29 x 29)
      2" x 1" (50 x 25)
      Max size6" x 3" (152 x 76)

      Maximum number of panels***

      		12-plate**

      110

      14-plate**110
      16-plate**110
      18-plate**110
      Water score heads

      4

      Maximum cycle speed

      14,000 cycles/hour****

      Electrical

      230V, 3ø, 60 cycle

      Beginning size (W x L) GUK FA43** 

      		Max sheet

       17" x 40" (431 x 1016)

      Min sheet

      8" x 8" (204 x 204)

      Beginning size (W x L) GUK FA53** 

      		Max sheet

       20-3⁄4" x 56-5/8" (527 x 1440)

      Min sheet6-3/8" x 6-3/8" (160 x 160)

      Finished leaflet (W x L) 

       

      		Min sizes1-1⁄8" x 1-1⁄8"(29 x 29)
      2" x 1" (50 x 25)
      Max size6" x 3" (152 x 76)

      Maximum number of panels***

      		12-plate**

      110

      14-plate**110
      16-plate**110
      18-plate**110
      Water score heads

      4

      Maximum cycle speed

      14,000 cycles/hour****

      Electrical

      230V, 3ø, 60 cycle

      400V, 3ø, 60 cycle

           *  All specifications are based on using 27# paper on outsert systems unless otherwise noted.  Measurements in parentheses are in millimeters.

         **  Based on the primary folder. The GUK FA43 has 12 plates. The GUK FA53 may have 8 to 18 plates. 

      ***  RTA outserts with more than 90 panels must be produced using a 10- or a 14-panel configuration in the right-turn-angle section, depending on the model.

      **** Production speed depends on the finished folded size and number of panels.

       

       

       

       

       

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