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MV-11 24-Plate Outsert Systems

Please click on the icons to reveal the new features of the GUK 24-Plate Folder.

 

(For other features of the folder see FA53 Pharma Folder under Folders Miniature/Pharma on this website. 

For features of the outsert systems, see MV-11 Double Knife, or MV-11 Triple Knife pages under Outsert Systems on this website)

A - Features

GUK 24-PLATE FA53 STATION I

in MV-11 Double Knife Outsert Systems and MV-11 Triple Knife Outsert Systems.

 

(For more features of the folder, see FA53 Pharma Folder under Folders Miniature/Pharma on this website.)

B - Features

SHORTER PLATES AND LOWER PROFILE SAFETY COVER

makes them smaller and lighter for easier handling and maneuvering.

 

(These features are standard on the 24-Plate FA53 Folder and optional on all other FA53 Folders.)

C - Features

LOWER PROFILE COVER

is lighter and easier to maneuver. Windows allow view of operation and it an electronic interlocking switch for safe operation. 

D - Features

NEW HINGE-STYLE ZWT53/4 VARIABLE-SPEED TRANSFER UNIT 

accurately transports the product from Station I toward Station II.

• Flat belts effectively move the product.

• A quick turn of knobs adjusts the exit point in or out for precise placement of product onto roller table.
• Has independent speed control.

• Hinge feature allows the unit to be maneuvered to allow access and adjustment of the scoring shafts (lower picture).

B - Features

SHORTER PLATES 

for easier handling. The plates are zero makeready with digital dials for setting fold length.

E - Features

NEW ROLLER TABLE

is now split to allow the carrier rollers to be laterally adjusted, making it easier to precisely align the product going into the folding rollers of Station II.

 

 

E - Features

NEW ROLLER TABLE

is now split to allow the carrier rollers to be laterally adjusted, making it easier to precisely align the product going into the folding rollers of Station II.

 

H - Features

MV-11 TRIPLE KNIFE OUTSERT SYSTEM with 24-plate FA53 and UM90 Turn Station…  

space-saving floor plan.

D - Features

NEW HINGE-STYLE ZWT53/4 VARIABLE-SPEED TRANSFER UNIT

accurately transports the product from Station I toward Station II.

• Flat belts effectively move the product.

• A quick turn of knobs adjusts the exit point in or out for precise placement of product onto roller table.
• Has independent speed control.

• Hinge feature allows the unit to be maneuvered to allow access and adjustment of the scoring shafts (lower picture).

G - Features

ELEVATED, NON-SKID PLATFORM

for convenient feeding and system operation.

F . Features

R6 ROUND-PILE FEEDER, 

or an FL3 Flat-Pile Feeder depending on your needs.

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  • Description

    Optimizing the production of outsert production…

    • In addition to all the advantageous features mentioned on the MV-11 Triple Knife and MV-11 Double Knife Outsert Systems pages of this website, the new GUK 24-Plate FA53 Folder provides a number of new features that will ease and streamline your outsert production.

    Significant new advantages for you and your customers…

    • The MV-11 Triple Knife Outsert System with the GUK 24-Plate FA53 Folder will fold outserts with up to 350 panels, and the MV-11 Double Knife Outsert System with the GUK 24-Plate FA53 Folder will fold outserts with up to 250 panels—almost 20% more than with previous folders in either of the systems.
    • The 24-plate folder has shorter plates and a lower profile safety cover making them smaller and lighter for easier handling and maneuvering. (These features are optional on all other systems.)
    • The new hinge-style ZWT53/4 Transfer Unit has flat belts top and bottom to effectively transfer product from Station I to the roller table. 
    • With a quick turn of knobs on the transfer unit, the exit point can be adjusted in or out for precise placement of product onto the roller table. 
    • The roller table is now split to allow the carrier rollers to be laterally adjusted, making it easier to align the product precisely. 
    • The hinge feature allows the ZWT53/4 to be maneuvered to uncover the scoring shafts for easy access and adjustment. (The ZWT53/4 Transfer Unit and split roller table is standard on the 24-plate FA53 Folder. They are optional on other FA53 folders.)
    • Outsert systems with the 24-Plate FA53 Folder include an elevated, non-skid platform for convenient feeding and system operation.

     

    Tailored to fit your needs...

    • The 24-plate GUK FA53 Folder (20-3/4"/ 53 cm) is designed to handle light-weight stock for pharmaceutical and miniature leaflet folding. It can be the Station I folder for Double Knife and Triple Knife Outsert Systems.

     

    Modular design gives you production flexibility and efficiency…

    • The 24-plate systems can be configured as required by the job.
    • Triple-Knife systems can be set up as a double knife system to fold outserts with up to 250 panels.
    • Double-Knife system can be upgraded to a Triple-Knife system with the addition of a knife unit and pressing unit to fold outserts with up to 350 panels.


    For more information, fill out the information request form.

  • Special Features

    Outsert System Features

    "Intelligent" self-teaching jam detection…

     

    The ELECTRONIC JAM DETECTING SENSOR (1), one of many on the outsert system, is part of “intelligent” self-teaching jam detection. Sensors throughout the system record the timing of sheet passage. If product does not arrive at a sensor point in the proper time, the operation preceding that point will shut down to prevent further jamming and minimize downtime.

     

     

    Continuous Production…

     

    FA53 FOLDER DOUBLE-SHEET EJECTION SYSTEM
    When the Double-Sheet Detector (1) sheets or a miss-feed,…

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    …it activates the pneumatic cylinders (2) that open the gate (3) through which double sheets are ejected before they reach the folder. Production continues uninterrupted. 

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    Compact outserts…

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    WATER SCORING (4), combined with rotary scoring, brings about accurate, tight folds.

     

    Accurately folded outserts…

    -

    FOLD-LENGTH MONITORS, one concealed above the exit rollers on Station I and one mounted beneath the exit rollers on Station II, measure product coming through and stop the machine when the folded length is incorrect. 

  • Feeders

    Feeders

     

     

       

    R6 Round-Pile Feeder

    • The continuous-load ROUND-PILE FEEDER is for feeding longer-size sheets up to 56-5/8" (144 cm) long. 

     

     

     

     

     

     

    • The TOP SUCTION WHEEL (1) shielded by a safety cover, aided by air blasts from front and two sides (2), transfers sheets to the register table.
    • The ELECTRONIC DOUBLE-SHEET DETECTOR (3).

     

     

     

    FL3 Flat-Pile Feeder

    • Feeds sheets up to 40-7/8" (104 cm) in length. Its maximum pile height is 27-1/2" (70 cm).

       

       

       

       

       

       

       

       

       

       

       

       

      • REAR SUCTION HEADS (1) on the FL3 lift sheets with the aid of air blasts while the TOP SUCTION WHEEL (2), shielded by a safety cover, transfers them to the anti-static alignment table leading to Station II. 
      • The ELECTRONIC DOUBLE-SHEET DETECTOR (3).
    • Optional Accessories & Equipment

      Accessories

       

       

      Baumer hhs® Xcam Camera

      • Gives you content-quality assurance.
      • Makes independent top and bottom readings.
      • Blank sheet or missing data detection.
      • Barcode reading.
      • Job recall

       

       

       

       

      Glue Verification System

      • Ensures all outserts are properly secured.
      • Gluing is performed on-the-fly in the knife in-feed area.
      • When programmed for 100% verifica tion, and the scanners do not see glue on the outserts, the feeder will be turned off to stop production for manual removal of incomplete outserts.
      • When the station is used in conjunction with the G&K-Vijuk TTM, CTM, or CM Stations featured on page 12, the non-glued outserts will be ejected automatically through the station, while production continues nonstop.

       

       

       

      UM90 Turn Station

      • Modular station for optimal use of your production area.
      • Easy integration with out tools.
      • Footprint reduction of up to 40% or 222 sq. ft. (20 sq. m).
    • Specifications

      Specifications

      G&K-VIJUK MV-11 TRIPLE KNIFE OUTSERT SYSTEM SPECIFICATIONS*

      MODELMV-11 TRIPLE KNIFE UNIT
      Beginning size (W x L) GUK FA43**Max sheetN/A
      Min sheetN/A

      Beginning size (W x L) GUK FA53**

      		Max sheet20-3⁄4" x 56-5/8" (527 x 1440)
      Min sheet8" x 8" (204 x 204)
      Finished leaflet (W x L)

      		Min sizes1-1⁄8" x 1-1⁄8" (29 x 29)
      2" x 1" (50 x 25)
      Max size6" x 3" (152 x 76)
      Maximum number of panels***12-plate**182
      14-plate**210
      16-plate**238

      18-plate**

      266

      20-plate**294
      Water score heads8
      Maximum cycle speed

      14,000 cycles/hour****

      Electrical

      230V, 3ø, 60 cycle

      400V, 3ø, 60 cycle 

      *All specifications are based on using 27# paper on outsert systems with the R6 Round-Pile Feeder. Measurements in parentheses are in millimeters. 

      **Based on the primary folder. The GUK FA43 has 12 plates. The GUK FA53 may have 12, 14, 16, 18 or 20 plates. 

      ***RTA outserts with more than 90 panels must be produced using a 10- or a 14-panel configuration in the right-turn-angle section, depending on the model. 

      **** Production speed depends on the finished folded size and number of panels.


       

       

    • Brochure

      Downloads

       

      Download Brochure

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